11.06.2007

a twenty plank day.....

Here's a pretty good run of planks.....Now that I'm working on the last hull section, I've really settled in on an easy way to lay down the foam. Here's what works for me:

1) Rip 10 inch corecell planks on a table saw.....( when using 4x8 sheets you end up with a 5 or 6 in. plank that can be used towards the bow.

2) Thermo form plank......( 5 min in my 160 deg convection / radiant hot box... ten seconds before it starts to droop )

3) climb up and over my mold and quickly lay it over the stringers.

4) Since I'm flying solo, I found it easy just to put a few sheet rock screws through some plywood squares here and there till it cools. ( make sure to put little sheets of plastic under the wood tabs so the glue dosen't stick )

5) after setting about twenty planks, I numbered them all with a sharpy and began fitting and gluing them in place starting from the center and working alternately towards the bow and then the stern.....beginning with the middle #10....then......#11, #9, #12, #8 etc.

6) .......more to follow


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